Yeah that is known as the master switch. there is little metal tabs in it i believe that lose contact...
Thanks for the ideas Fierceintent. My metal tabs and switches passed the tests I did yesterday. I will get back to it this week or this coming weekend.
Wanted to share a few pics I took yesterday. First, as described by Phestezio in that thread linked above, I found his words helpful to figure out how to remove the master switch. Now adding pictures to what he described.
to remove any of the power window or power lock switches on the door bezel simply pop out the screw cover in the middle of the handle bezel, remove that screw and gently pry behind the bezel to break it free.
Once it is free pull the door handle open and pull the bezel away from the door. Once you have it away disconnect the connectors on the back of the switch and you can remove the bezel with the switches still attached.
If you want to remove the switches from the bezel there are 2 metal spring tabs on either side of each switch, simply push them in and the switches will pull out through the front face of the bezel.
Very minor but worth noting that the last sentence of the quote above did not apply on my 2004 because my switches did not have "2 metal spring tabs on either side of each switch" nor did the master switch "pull out through the front face of the bezel." -my switch un-snapped from plastic clip retainers (by hand) and removed from the backside of the bezel.
Removed one torx screw and pried the bezel away starting at where you see screwdriver (below).
Using only your hand, reach behind the bezel and unsnap the switch from the plastic clips. Then open the door handle to get the bezel fully removed.
With switch in your hand, you can split it half by un-snapping the 6 retaining clips around it. Once inside, those metal tabs easily jump out and make you panic and say *&$#@^*. Thankfully easy to reassemble metal tabs back into slots.
BTW, the summary of the fault I am chasing is;
Front passenger window only works with Front passenger controls. Front passenger window is unresponsive if using drivers side master controls. The testing I did
should have discovered the fault, but this one is sneaky and I look forward to my next at bat. Granted, I was not drinking beer so my brief sobriety my have screwed things up.