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SVTF CFM DSI Billet Clip/Lever Install

35K views 47 replies 25 participants last post by  m1573r_f0xh0und  
#1 · (Edited)
I thought this would be a good idea, since I haven't been able to find a how-to on installing a CFM DSI Clip. So with out further ado[ffrocks]

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Tools Needed:
1. Small flat head screw driver
2. Small cutters
3. If yall have to remove your stock intake box you will need a couple more hand tools, but since I changed my intake I cannot remember what is needed for this
4. SMALL HANDS

Time Required:
Mechanic: 15-30 min.
DIYer:Up to 1 hour.

To start off with have the car cool. I believe you will have to remove the stock SVT air box.( I didn't have to because I have AEM CAI) The Clip is located on the lower part of the intake right under the TB.

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Remove that silver/metal clip that holds the DSI Clip on. I used a flat tip screw driver to bend it out and a small pair of cutters to cut the clip off. Be careful this clip does have a clock spring on it. Then I used the same screw driver to gently pry the clip off. It has a kind of press like fit so you will have to work with it a bit. Just in case you cant tell what clip I am talking about here is a pic of it.

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Once you get the DSI Clip off, Gently work the cable off. It is just a press on fit. It should come off fairly easy, but you may have to work with it a bit. Next remove the clock spring from the old DSI Clip, I have been told these will spring out. Mine was stuck in the old clip and I had to pry it out. So if yours just falls out no big deal, just make sure it isn't broken, if it is get a new one from ford. You can drive the car with this not hooked up, just do not rev more than 5K. Next Install the clock spring into the new clip there are two different ways the clip can be installed, It's almost impossible to explain how the spring is put in.

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When you go to install this back on the car you will be able to tell if it is on correctly. Install this clip onto the car, you will have to index this so it will have some constant spring force on it. Again this piece going back on is like a press fit, so you will have to apply some pressure. Look out and check to make sure the spring did not come loose while installing the clip, the first time I installed it it made a clicking noise and I noticed that the spring had moved. If this happens just remove the clip and try again. I used the e clip supplied with CFMs DSI Clip. Here is a pic:

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Now all that is left to do is to install the cable. Just gently push the cable back on the post for it. Here is a pic of the clip completely installed and hooked back up. Sorry about the blurry pic.

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Personally I noticed the DSI Felt like it came in sooner than before. The cable was a bit loose on my old DSI Clip and on this one it is fairly tight. Hopefully this helps yall out on this inexpensive mod.
 
#4 ·
I've already got the part. I was waiting on a good write up though. I think Mike is going to help me with mine Saturday. I hope so anyway. Laters, Brandon
 
#5 ·
Moved to SVT Performance Chat...

No sense hiding this over in the regional forums. [scratch]
I'm sure a lot of people would benefit from this thread. [;)]
 
#6 ·
Glad to see CFM supplying a e-clip instead of the impossible to get on replica stock clip. I went to Home depot to buy small e-clips and install when I first purchased. Good write up.
 
#8 ·
this is awesome. i have one im so glad i did. peace of mind is worth the 40 bux
 
#16 ·
I don't care what CFM calls it... they call it that so the rest of you can find the part on their website.

It's a LEVER, not a clip. It performs as a LEVER, not as a clip. The clip is the little piece attached to the actuator cable that CLIPS onto the LEVER.

[rant] [rant] [rant] [rant] [rant] [rant] [rant]
[boxface] [boxface] [boxface] [boxface] [boxface]
[gunfire] [gunfire] [gunfire] [gunfire] [gunfire] [gunfire]



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Per the Ford service manual! [read] [clap]
 
#13 ·
I can't wait to drive my car now. The dsi install really helped the second stage kick in. Car is peppy now! Whoohoo!
 
#19 ·
Sometimes you get a CEL for the IMRC not working properly, the clip where the cable attaches breaks off. You would notice this when driving the car and around 5-6K the intake note changes pitch. You can also have a buddy turn the car on while someone looks at the DSI lever clip it should move, also just rev the engine above 5-6K and you should also see it move. If you notice that the intake note does change pitch the DSI is most likely working correctly.
 
#24 ·
Hey all this is my first real post so I'd just like to say thanks to the group for starters. I have been reading for quite a while and you all have saved me some big money when my cat bracket cracked (two separate dealers wanted to replace the cat [thumbd] before I found the crack myself thanks to the forum [:D] ) and also the audio install threads were a big help.

Anyway this week my DSI lever broke off when I started my car at lunch on the first really hot day this year and the motor for it started to make that horrible sound right away. Thanks to the forum I figured out what it was quickly and decided it was safe to drive home (five miles) and immediately ordered the CFM replacement lever.

Today I put it on and instead of the motor making the sound forever it just spins four or so times when I start the car up and stops. I am getting the IMRC stuck closed code still so I am thinking the gears in the motor are stripped out. I checked to make sure the cable did not slip off the lever or anything, and I am confident I put the spring back on right, because I can turn it by hand counterclockwise (the direction the cable pulls) and it springs back to its resting position.
Anyway, just thought I'd post to see if that has happened to anyone else before I replace the motor. It if *is* the motor then I definitely recommend everyone to replace the lever *before* it breaks!
 
#34 ·
...my DSI lever broke off when I started my car at lunch on the first really hot day this year and the motor for it started to make that horrible sound right away. Thanks to the forum I figured out what it was quickly and decided it was safe to drive home (five miles) and immediately ordered the CFM replacement lever.

Today I put it on and instead of the motor making the sound forever it just spins four or so times when I start the car up and stops. I am getting the IMRC stuck closed code still so I am thinking the gears in the motor are stripped out. I checked to make sure the cable did not slip off the lever or anything, and I am confident I put the spring back on right, because I can turn it by hand counterclockwise (the direction the cable pulls) and it springs back to its resting position.
Anyway, just thought I'd post to see if that has happened to anyone else before I replace the motor. It if *is* the motor then I definitely recommend everyone to replace the lever *before* it breaks!
Nevermind, I just found the other thread on the DSI clip. Looks like I am replacing the motor [:(]

Note: If your DSI lever breaks, disconnect the wiring harness from the actuator/motor before driving the car. When you disconnect it, it may or may not throw a CEL, but either way it is fine to drive it, and fine to rev as far as you like.
 
#26 ·
You still came out ahead by finding the problem yourself. If you can, order your motor from Mike at Hillbish Ford. He's a sponsor on this forum and will save you alot of money.
 
#27 ·
I feel really stupid been trying to put the new cfm leaver on and i just cant get the right position for the spring it always seems to slip off. Can anyone explain to me how the spring is suppose to go on???