ok tonight was fun. took the car on a 100+ mile trip , almost home and the battery light comes on when i turned the headlights on, and only when the headlights on. took the car to autozone , they tested the alt and it failed. bought a new one , replaced it and the battery light came on instantly with the lights off.
went back to autozone , they tested the new one and it failed. So i said screw and drove the car around untill it died. swap batterys with my other focus to get it back home. This time it only took about 8 miles for the fully charged battery out of my other focus to die and the car barely made it back to my house.
so for tommorrow im gunna rip out the "new" alt , have it tested on autozones machine inside. if it fails , i hope i can get a new alternator fast. if it passes then im guess the connector or wiring to the alt is at fault.
im wondering why with the old alt the battery never died on my 100+ mile trip , and with the new one it died in only 10-15 miles. very weird.