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I have a 2006 zx3 2.0 that im looking to run a t3/t4 setup on, and i was wondering what the largest intercooler size is that i can run without having to move much around in the front/if i have to move things around to get an intercooler to fit.
 

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I just installed a 28x6.5x3.5 2.5 in/out intercooler that fits perfectly and even allows the black air dam to be installed. Pressure tested to 30psi. I expect to get 400hp through it.

 

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Be careful how thick you go on the intercooler , the thicker it is the faster you have to be going to cool the entire intercooler

I wouldnt go over 3 inch thick

Tom
 
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