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FORD: 2003-2006 Focus
ISSUE:
Some 2003-2004 Focus vehicles equipped with a 2.3L PZEV engine and MTX-75 manual transaxle, and 2005-2006 Focus vehicles equipped with MTX-75 manual transaxle, may exhibit poor clutch pedal return or premature clutch disc wear or failure. This may be caused by clutch disc delamination, breakage, or failure.
ACTION:
Inspect and repair clutch system as necessary. Refer to the following Service Procedure.
NOTE: PLACING THE TRANSMISSION IN FIRST GEAR WITH THE CLUTCH DISENGAGED (CLUTCH PEDAL PRESSED) AT VEHICLE SPEEDS GREATER THAN 15 MPH (24 KM/H) MAY CAUSE CLUTCH DISC DELAMINATION OR BREAKAGE (CLUTCH DOES NOT HAVE TO BE ENGAGED FOR DAMAGE TO OCCUR).
NOTE: VERIFY THAT THERE ARE NO SIGNS OF VEHICLE ABUSE FOR EXAMPLE UNUSUAL TIRE WEAR AND/OR VEHICLE MODIFICATIONS. CLUTCH SYSTEM WEAR OR FAILURE CAUSED BY VEHICLE ABUSE IS NOT A WARRANTABLE REPAIR. REFER TO THE WARRANTY AND POLICY MANUAL FOR DETAILS.
SERVICE PROCEDURE
Inspect clutch pedal return spring for proper function. Service only as necessary.
Inspect clutch master cylinder for proper function or leaks. Service only as necessary. Refer to Workshop Manual, Section 308-00 for diagnostic information and 308-02 for service information. If clutch system is still not operating correctly proceed to Step 3.
Remove transaxle. Refer to Workshop Manual, Section 308-03.
Inspect clutch slave cylinder/release bearing for proper function or leaks. Service only as necessary. Refer to Workshop Manual, Section 308-00 for diagnostic information and 308-02 for service information.
Inspect flywheel, transaxle, and transaxle input shaft for damage. Service only as necessary. Refer to Workshop Manual, Section 308-00.
Inspect clutch disc and pressure plate for wear or damage. If wear or damage is present replace the clutch disc and pressure plate. Refer to Workshop Manual, Section 308-01.
NOTE: THE CLUTCH DISC AND PRESSURE PLATE MUST BOTH BE REPLACED IF EITHER PART IS WORN OR DAMAGED AS THE NEW PARTS ARE NOT COMPATIBLE WITH ORIGINAL CLUTCH DISC OR PRESSURE PLATE IN THE VEHICLE. DO NOT GREASE THE TRANSAXLE INPUT SHAFT SPLINES UPON REINSTALLATION OF THE CLUTCH DISC, PRESSURE PLATE OR TRANSAXLE. GREASING THE TRANSAXLE INPUT SHAFT SPLINES MAY RESULT IN CLUTCH COMPONENT DAMAGE.
Install transaxle. Refer to Workshop Manual, Section 308-03.
PART NUMBER PART NAME
6S4Z-7550-A Clutch Disc
6S4Z-7563-A Pressure Plate
WARRANTY STATUS:
Eligible Under Provisions Of New Vehicle Limited Warranty Coverage