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Old 05-13-2016, 10:53 PM   #1
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Torque Specs: Years 2000-2005

Everyone always asks about torque specs, the search column is full of them. So I figured since there is already a thread about the CEL's, why not one that has a fair amount of torque specs for everyone to use! These all come from the Chilton Manual, years 2000-2005. I will do my best to organize them accordingly. Everything will be in ft-lbs unless otherwise noted.

Tune-Up and Routine Maintenance
Wheel lug nuts
-2000 63
-2001+ 94

Spark plugs 108 in-lbs
Oil Pan Drain Plug 21
Manual Transaxle Drain Plug
-IB5 26
-MTX75 and MTX285 33

Manual Transaxle Speed Sensor Bolt 70-89 in-lbs
Automatic Transaxle Pan Bolts
-Models through 2004 62 in-lbs
-2005 95 in-lbs


2.0 SPI Engine
Camshaft Sprocket Bolt 77
Camshaft Position Sensor 180 in-lbs
Camshaft Thrust plate-to-head Bolts 89 in-lbs
Crankshaft Damper Bolt 88
Cylinder Head Bolts (in sequence)
-Step one 37
-Step two loosen half a turn
-Step three 37
-Step four tighten 1/4 turn
-Step five tighten 1/4 turn

Exhaust Manifold Nuts 20
Flywheel/Driveplate bolts 20
Intake Manifold Nuts
-Step one 120 in-lbs
-Step two tighten 1/4 turn

Oil Pan baffle bolts 18
Oil Pan to Block bolts 18
Oil Pump to Block Bolts 120 in-lbs
Oil Screen Bolts 89 in-lbs
Rocker Arm Bolts 18
Valve Cover Bolts 80 in-lbs
Timing Belt Tensioner Attaching Bolts 18

2.0L Zetec-E Engine (SVT INCLUDED)
Camshaft Bearing Cap Bolts
-Zetec
. -Stage One 89 in-lbs
. -Stage Two 168 in-lbs

-SVT
. -Stage One 89 in-lbs
. -Stage Two 132 in-lbs

Camshaft Sprocket Bolts 50
Crankshaft Pulley Bolt 85
Crankshaft Rear Oil Seal Carrier Bolts 15
Cylinder Head bolts (in sequence)
-Stage One 132 in-lbs
-Stage Two 30
-Stage Three Angle-Tighten a further 90 degrees

Valve Cover Bolts 60 in-lbs
Exhaust Manifold Heat Shield Bolts 89 in-lbs
Exhaust Manifold Nuts and Bolts 144 in-lbs
Flywheel Bolts 83
Intake Manifold Nuts and Bolts 156 in-lbs
Lower Crankcase to Cylinder Block
-Zetec 16
-SVT 22

Oil Pick up Pipe Bolts 84 in-lbs
Oil Pump To Cylinder Block Bolts 88 in-lbs
Oil Pan to Lower Crankcase
-Stage One 53 in-lbs
-Stage Two
89 in-lbs
Spark Plug Cover Bolts (SVT) 88 in-lbs
Timing Belt Covers
-Lower Cover Bolts 60 in-lbs
-Middle Cover Bolts 37
-Upper Cover Bolts 89 in-lbs

Timing Belt Guide Pulley Bolt 17
Timing Belt Tensioner Bolt 18
Transaxle-to-Engine bolts 35
Variable Camshaft Timing Assembly
-Bolt to Camshaft 89

2.3L and 2005 2.0L Engines
Air Conditioning Compressor Mounting Bolts 18
Alternator Mounting Bolts 18
Auxiliary Drivebelt Idler Pulley 18
Camshaft Bearing Cap Bolts
-Step One hand-tight
-Step Two 62 in-lbs
-Step Three 144 in-lbs

Camshaft Sprocket Bolts 48
Catalytic Converter Heat Shield Bolts 89 in-lbs
Catalytic Converter Nuts/Bolts 35
Catalytic Converter to Head Nuts 41
Water Pump Pulley Bolts 18
Water Pump Mounting Bolts 89 in-lbs
Crankshaft Pulley Bolts 85
Crankshaft Rear Oil Seal Carrier Bolts 89 in-lbs
Cylinder Head Bolts
-Step One 44 in-lbs
-Step Two 132 in-lbs
-Step Three 33
-Step Four Angle-tighten a further 90 Degrees
-Step Five Angle-tighten a further 90 Degrees

Valve Cover Bolts 89 in-lbs
Engine Mounts
- Transmission
. -Lower section 59
. - Center nut 98
. -Four Outer Nuts 35

-Right Hand Mounting Lower bracket 41
. -To body 35
. -To Engine 59

Transaxle Roll Restrictor 35
Flywheel Bolts
-Step One 37
-Step Two 50
-Step Three 83

Intake Manifold Nuts and Bolts 156 in-lbs
Oil Pick Up Pipe Bolts 84 in-lbs
Oil Pressure Switch 132 in-lbs
Power Steering Pump Bracket Bolts 17
Spark Plugs 132 in-lbs
Starter Motor Mounting Bolts 18
Oil Pan Drain Plug 21
Oil Pan-to-lower Crankcase
-Front Bolts 89 in-lbs
-Pan-to-Crankcase Bolts 18

Oil Pan to Bell Housing Bolts 35
Thermostat Housing 89 in-lbs
Timing Chain Cover
-8mm Bolts 89 in-lbs
-13mm Bolts 35

Timing Chain Tensioner Bolts 89 in-lbs
Transmission to Engine Bolts 35


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Old 05-13-2016, 10:53 PM   #2
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Cooling Heating & Air Conditioning Systems

Air Conditioning Accumulator/Drier to Subframe Bolts 62 in-lbs
Air Conditioning Compressor Mounting Bolts 18
Air Conditioning Condensor Mounting Bolts 96 in-lbs
Air Conditioning High Pressure Cut Off Switch 84 in-lbs
Compressor Center Pulley Bolt 120 in-lbs
Radiator Mounting Bracket to Subframe Bolts 18
Refrigerant Line to Condensor 72 in-lbs
Refrigerant Line to compressor 15
Refrigerant Line Connection 72 in-lbs
Thermostat Housing-to-Cylinder Head Bolts
-2.0 SPI 132 in-lbs
-2.0 Zetec 15
-2.3 and 2005 2.0 89 in-lbs

Thermostat Cover/water outlet-to-thermostat Housing Bolts 89 in-lbs
Timing Belt Idler Pulley 18
Water Pump Bolts
-2.0 SPI 18
-2.0 Zetec 156 in-lbs

Water Pump Housing to Cylinder Block 156 in-lbs
Water Pump Pulley Bolts 18

Fuel & Exhaust Systems

Camshaft Position Sensor 15
Crankshaft Postion Sensor 84 in-lbs
Cylinder Head Temp. Sensor 84 in-lbs
EGR Valve 84 in-lbs
Exhaust Flange Nuts/Bolts, Clamp Nuts 35
Exhaust Heat Shield Fasteners 84 in-lbs
Exhaust Manifold 132 in-lbs
Fuel Pressure Regulator Mounting Bolts 48 in-lbs
Fuel Rail Bolts 84 in-lbs
Fuel Supply Pipe Retaining Plate Bolts
-All Except 2.3L and 2005 2.0 84 in-lbs
-2.3L and 2005 2.0L 18

Idle Speed Control Valve 84 in-lbs
Intake Manifold 156 in-lbs
Knock Sensor 15
Power Steering Pressure Switch 15

Emissions and Engine Control Systems

EGR Clamp Nut 84 in-lbs
EGR Cooler Mounting Bolts 17
EGR Pipe Flange Bolts 15
EGR Pipe Union Nuts 30
EGR Valve Mounting Bolts 15
Oxygen Sensor 35
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Old 05-13-2016, 10:54 PM   #3
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Starting & Charging Systems

Alternator Mounting Fasteners 30
Starter Motor Mounting Bolts
- 2.0L Engines through 2004 26
-2.3L and 2005 2.0L Engines 18


Ignition System

Ignition Coil Mounting Bolts
-All Except 2.3L and 2005 2.0L 48 in-lbs
-2.3L and 2005 2.0L 89 in-lbs

Knock Sensor Mounting Bolt 15
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Old 05-13-2016, 10:54 PM   #4
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Clutch

Clutch Cover/Pressure Plate to Flywheel 21
Clutch Master/Slave Cylinder Mounting nuts/bolts 80 in-lbs
Clutch Release lever Clamp Bolt 18

Manual Transaxle
Fluid Filler/level Plug 26
Shift Cable Bracket Bolts 15
Shift Cable Bushing 84 in-lbs
Shift Mechanism to Floor 84 in-lbs
Back-Up Light Switch 156 in-lbs
Shift Lever Securing Bolt 18
Transaxle to Engine 35

MTX 75 Transaxle
Back-Up Light Switch 84 in-lbs
Fluid Drain Plug 33
Fluid Filler/Level Plug 33
Selector Mechanism to Transaxle 17
Transaxle to Engine 35

MT 285 Transaxle
Back-Up Light Switch 84 in-lbs
Coolant Pipe To Transfer 22
Fluid Drain Plug 33
Fluid Filler/Level Plug 33
Selector Mechanism to Transaxle 17
Starter Motor Mounting Bolts 25
Transaxle to Engine 35

Automatic Transaxle

Fluid Cooler Union Nuts 18
Fluid Pan Bolts 62 in-lbs
Torque Convertor to Driveplate (use new nuts) 27
Transaxle Lever Bolt 84 in-lbs
Transaxle Range Sensor Bolts 84 in-lbs
Transaxle to Engine 35

Driveaxles

Driveaxle/Hub Nut
-Models through 2001 173
-2002 Models and Later 233

Right Hand Intermediate Shaft Bearing 18
Suspension Strut Upper Mounting Nut 35

Brakes

ABS Hydraulic Unit to Body
-models through 2004 18
-2005 models 80 in-lbs

ABS Hydraulic Unit to Bracket 84 in-lbs
ABS Wheel Sensor Securing Bolts 84 in-lbs
Brake Pipe to Master Cylinder 156 in-lbs
Brake Pipe to Hydraulic Control Unit 96 in-lbs
Brake Pipe Unions 132 in-lbs
Front Caliper Guide Bolts 21
Parking Brake Lever Mountings 180 in-lbs
Master Cylinder to Servo Mountings 180 in-lbs
Pedal Bracket to Servo Mountings 17
Rear Caliper Bracket 41
Rear Caliper Guide Bolts 26
Rear Drum Back Plate/Dust Shield 49
Rear Hub Nut 173
Wheel Cylinder Mounting Bolts 108 in-lbs
Yaw Rate Sensor to Bracket 72 in-lbs
Yaw Rate Sensor Bracket to Body 48 in-lbs
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Old 05-13-2016, 10:54 PM   #5
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Suspension and Steering Systems

Front Suspension
Anti Roll Car Clamp Bolts
-Step One 37
-Step Two 52
Anti-Roll Bar Link 37
Front Subframe/crossmember
-Models through 2004
. -Front Bolts (two) 148
. -Rear Bolts (four) 85

-2005 Models
. - Front Bolts (two) 129
. - Rear Bolts (four) 85

Insulator Support Bracket-to-transaxle Center Bolt 37
Lower Arm Balljoint-to-Steering Knuckle Clamp Bolt 37
Lower Arm to Subframe
-Models Through 2004
. -Step One (inner rear nut) 74
. -Step Two (inner rear nut) Tighten through further 60 degrees
. -Step Three (outer rear nut) 89
. -Step four (front bolt) 89
. -Step Five (Front bolt) Tighten a further 90 degrees
. -Step Six (front bolt) Check front bolt torque is between 125 and 170

-2005 Models
. -Step One (inner rear nut) 133
. -Step Two (Outer rear nut) 89
. -Step Three (front bolt) 103

Suspension Strut-to-Steering knuckle Pinch Bolt 66
Suspension Strut Upper Mounting Nuts (3)
-Models Through 2004 18
-2005 models 22


Rear Suspension

Stabilizer Bar Clamp Bolts 35
Stabilizer Bar Link to Lower Arm 132 in-lbs
Brake Caliper Bracket Bolts 41
Brake Caliper Guide Bolts 26
Crossmember Mounting Bolts 85
Shock Absorber Upper Bolt (Station Wagon) 85
Shock Absorber Upper Nut (except station wagon) 13
Spindle/Hub Retaining Nut 49
Trailing arm Front Mounting Bracket Bolts 85
Upper Arm Mounting Bolts 85

Steering

Flexible Coupling to Pinion Shaft Clamp Bolt 18
Steering Column Retaining Locknuts 120 in-lbs
Steering Column Torx Bolt 120 in-lbs
Steering Gear Mounting Bolts 59
Steering Pump Mounting Bolts 17
Steering Pump Pressure Line Union 48
Steering Wheel 37
Tie-rod End Locknut 46
Tie-rod End Balljoint-to-steering Knuckle 35


Body

Hood Hinge Bolts to Body 18
Hood hinge Bolts to hood 84 in-lbs
Deck Lid Hinge Bolts 16
Bumper Mounting Nuts 84 in-lbs
Door Check strap-to-body bolts 16
Door Check strap-to-door Bolts 48 in-lbs
Door hinge to Body Bolts 26
Door hinge to Door Bolts 35
Door Striker Plate Bolts 15
Front Seat Mounting Bolts 21
Rear Seat Backrest Catch Retaining Bolts 22
Rear Seat Hinge Pins 15
Seat Belt Mounting Nuts and Bolts 28
Tailgate Hinge to Body Bolts 72 in-lbs
Tailgate Hinge to Tailgate Bolts 84 in-lbs
Wiper Arms Securing Nuts 156 in-lbs

Chassis Electrical System
Horn Mounting Bracket Bolt 108 in-lbs
Horn Unit Mounting Bracket Bolt 108 in-lbs
Windshield Wiper Motor Bolts 72 in-lbs
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Old 05-13-2016, 10:55 PM   #6
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Let me know if anything needs added or changed. Thanks for looking. Hope this helps with your DIY projects!
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Old 05-14-2016, 12:20 AM   #7
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Okay, you get the "Instant Stickie" award.

Fit it into the "How to" listing later, right now it's a new thread at the top of this section for looks & comments.
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Old 05-14-2016, 08:39 AM   #8
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Holy poo nice work... already stickied if this dumb app works

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Old 02-10-2017, 07:17 AM   #9
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The ones that don't not say in-lbs after, are ft-lbs?

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Old 02-10-2017, 07:26 AM   #10
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Quote:
Originally Posted by focspi View Post
The ones that don't not say in-lbs after, are ft-lbs?

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These all come from the Chilton Manual, years 2000-2005. I will do my best to organize them accordingly. Everything will be in ft-lbs unless otherwise noted.

Sent from the top of a tree.
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