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Old 03-05-2014, 10:41 AM   #1
Hughesy27
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Hughesy's Turbo Duratec Build 2

Alright folks, I'm gonna go ahead and start posting up some pics of what I have so far. This build may take a while but I plan on having it done by sometime this summer. Here is the original turbo build thread.
Nothing wrong with my current setup, just decided that if I'm going through the trouble of building an engine, why not go big. Plan on over 400whp.
Here is a list of what I have:
Holset HY35 Turbo
Fswerks T3 manifold
PTE 39mm EWG
Duratec 2.5 Head (from 2011 Fusion)
K1 technologies H-beam rods

Here is a list of what I plan to get: (will add an * to things as I get them)
spare 2.0 engine
Bosch 80lb injectors
Supertech forged pistons
Arp hardware *
Supertech SS valves
Crower Springs and retainers
Clutchmasters fx400 and flywheel
Mfactory LSD

Probably forgetting some things but I will comeback and edit as needed.



Last edited by Hughesy27; 03-07-2014 at 08:32 AM.
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Old 03-05-2014, 11:00 AM   #2
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Here are some pictures of the cylinder head


Pic with Fswerks T3 manifold


I'll post some more pics later of the head broken down. Here are some of the cams.

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Old 03-05-2014, 11:14 AM   #3
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Here is some of the wastegate. I have to say I am pretty impressed by the construction. For 240 shipped, you get the wastegate, all necessary hardware, inlet/outlet flanges and gaskets. What I really liked was the fact that it came with all of the springs to do the different boost configurations.



Here is a few with it mounted on the manifold:



The HY35 Turbo:

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Old 03-06-2014, 10:14 AM   #4
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The size of them spring look HUGE I think you should take a new pic with a banana for scale.
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Old 03-06-2014, 10:31 AM   #5
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They really aren't that big. The biggest one is the large green. I currently have the neutral and green for 10.7 psi. Here is a pic of the others.

Here is boost configurations

The green spring is just a little taller than the blue. A couple cm at most as seen in the previous pics of the wastegate apart.
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Old 03-06-2014, 02:14 PM   #6
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Pepsi can for spring rate that's a new one lol and since you didn't get the reference.

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Old 03-06-2014, 02:33 PM   #7
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I got it about the banana. Just couldn't find anything to measure with at the time. Pepsi can seemed like a pretty good reference to go by.
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Old 03-06-2014, 03:30 PM   #8
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Lol, but it looks like you got a great build going on for you I cant wait until I can start mine. Keep up the good work.
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Old 03-06-2014, 03:39 PM   #9
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Thanks, I'll keep everyone posted as more stuff comes in. Just bought the ARP head and main studs. It's slowly coming together.
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Old 03-06-2014, 11:12 PM   #10
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Nice great build :) I want to build mine :'( lol
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