new zetec turbo kit - Focus Fanatics
Ford Focus Forum
HomeContact UsAbout UsGalleryDiscussion ForumsMarketplace



Go Back   Focus Fanatics > Ford Focus Tech Discussions > General Forced Induction

General Forced Induction The place to chat about turbochargers, superchargers nitrous systems and custom engine fabrications.

Search This Forum | Image Search | Advanced Search    
FocusFest Ford Focus Tire & Wheels FocusFanatics Merchandise

Reply
 
Thread Tools Display Modes
Old 09-12-2013, 09:29 PM   #1
Turbo Turtle
Fins Up!
 
Turbo Turtle's Avatar
 
Join Date: Mar 2006
Fan#: 32772
Location: Calera, AL
What I Drive: Miata, STi, GSXR1k

Posts: 4,742
FF Reputation: 54 Turbo Turtle Excellent Standing Member
Buy-Sell-Trade Rating: (25)
new zetec turbo kit

thanks to all the people that have helped me along the way on the new zetec kit. i have finally settled on a design that offers every thing i think a focus kit needs.

for the manifold design i settled on a log manifold for my kit instead of the tubular b/c of the time and cost that goes into a manifold like that. it just isnt in the price rang of most focus owner's. if you want a tubular manifold it will have to be a custom piece requiring your car to be at the shop.

the manifold options will simply be schedule 40 mild steel or schedule 10 stainless. stainless being an extra $100 option. i prefer mild because it handles heat better than stainless. the manifold is a top mount that will clear up to a 35r frame turbo, allows you to use a 3" downpipe and still clears stock pcv, stock fans, stock thermostat housing, a/c compressor and lines, and power steering. both manifolds come with a standard 38mm 2 bolt wastegate flange unless you would like another then just let me know.

the oil lines will feed from above the tstat housing using a -3an line for feed and -10an return. the oil line kit will come with all fittings for engine, t3 turbo, and also comes with a oil pan with a return fitting. $50 core required for a pan.

the intercooler kit will include a 2.5" hotside and 3" cold side, 3" maf, and a bov flange of your choice. it will also come with all couplers and tbolt clamps. the 3" cold side piping is ran on the outside of the frame rail for the best flow and will clear the battery. the intercooler is a bar and plate 30x7.5x3 that has brackets to allow mounting with out modding the bumper.

the down pipe is 3" aluminized with o2 bungs and a t3 4 bolt 2.5" turbo outlet flange. if you are wanting to use a different exhaust housing i can send the flange you choose unwelded and you can simply weld it on or have any exhaust shop do it. i can not build a jig for every configuration so i chose the 4 bolt.

the wastegate dump tube is a simple 38mm 2 bolt dump unless you want some thing else.

the kit will also include an aluminum coolant log to replace the factory plastic one so it will clear the top mounted turbo

the kit does not include a turbo, wastegate, blow off valve, fueling, air filter, mafia, or tuning. i am just a fabricator and not an authorized dealer so i can not get these parts any cheaper than you. this will allow you to save more money by sourcing these separately.

all these parts can be separated as well, so if you already have an intercooler or something along those lines just let me know.

the price on the kit is $1400 with the mild steel manifold and oil pan exchange

Thanks
Tim

Turbo Turtle Garage


__________________
Turbo Turtle Garage
Mig and Tig fabrication, engine building


facebook.com/TurboTurtleGarage
TurboTurtleFab@gmail.com

Last edited by Turbo Turtle; 09-19-2013 at 10:05 PM.
Turbo Turtle is offline  
    Reply With Quote
Sponsored Links
Advertisement
 
Old 09-12-2013, 09:36 PM   #2
Turbo Turtle
Fins Up!
 
Turbo Turtle's Avatar
 
Join Date: Mar 2006
Fan#: 32772
Location: Calera, AL
What I Drive: Miata, STi, GSXR1k

Posts: 4,742
FF Reputation: 54 Turbo Turtle Excellent Standing Member
Buy-Sell-Trade Rating: (25)
here are some pictures of the kit. only thing not picture i believe is the dump tube. not finished with that yet but it will be simply dumping straight down next to the downpipe

















__________________
Turbo Turtle Garage
Mig and Tig fabrication, engine building


facebook.com/TurboTurtleGarage
TurboTurtleFab@gmail.com

Last edited by Turbo Turtle; 09-14-2013 at 12:25 PM.
Turbo Turtle is offline  
    Reply With Quote
Old 09-12-2013, 09:46 PM   #3
Turbo Turtle
Fins Up!
 
Turbo Turtle's Avatar
 
Join Date: Mar 2006
Fan#: 32772
Location: Calera, AL
What I Drive: Miata, STi, GSXR1k

Posts: 4,742
FF Reputation: 54 Turbo Turtle Excellent Standing Member
Buy-Sell-Trade Rating: (25)


This is a 35r on the manifold




these pictures show the intercooler kit but the intercooler in both is not the same. the first picture has the dimensions i wanted but had to be modded to get them. this is the size my new intercooler will be but will not have to be cut down like this one was. the second was a cheaper designed intercooler that i wasnt happy with but shows the piping routing well.


__________________
Turbo Turtle Garage
Mig and Tig fabrication, engine building


facebook.com/TurboTurtleGarage
TurboTurtleFab@gmail.com
Turbo Turtle is offline  
    Reply With Quote
Old 09-12-2013, 10:18 PM   #4
ZXthrizzle05
TURBO ZX3
 
ZXthrizzle05's Avatar
 
Join Date: Jun 2005
Fan#: 24434
Location: Marysville, WA
What I Drive: 2007 mazda 3 I sport, TURBO ZX3

Posts: 8,259
FF Reputation: 6 ZXthrizzle05 Good Standing Member
Buy-Sell-Trade Rating: (11)
fantastic! question thou. since ihave the pan and the cold side pipe how much would the kit be with the manifold hot side and downpipe. also wheres the picture of the aluminum coolant?
__________________
FF MODERATOR
RISE AGAIN EGGYOLK130 WHP 124 WTQ ZETEC CREW #271
RIFF CREW
TURBO DYNO COMING SOON
ZXthrizzle05 is offline  
    Reply With Quote
Old 09-12-2013, 10:18 PM   #5
ZXthrizzle05
TURBO ZX3
 
ZXthrizzle05's Avatar
 
Join Date: Jun 2005
Fan#: 24434
Location: Marysville, WA
What I Drive: 2007 mazda 3 I sport, TURBO ZX3

Posts: 8,259
FF Reputation: 6 ZXthrizzle05 Good Standing Member
Buy-Sell-Trade Rating: (11)
and with V band wastegate
__________________
FF MODERATOR
RISE AGAIN EGGYOLK130 WHP 124 WTQ ZETEC CREW #271
RIFF CREW
TURBO DYNO COMING SOON
ZXthrizzle05 is offline  
    Reply With Quote
Old 09-12-2013, 10:32 PM   #6
Turbo Turtle
Fins Up!
 
Turbo Turtle's Avatar
 
Join Date: Mar 2006
Fan#: 32772
Location: Calera, AL
What I Drive: Miata, STi, GSXR1k

Posts: 4,742
FF Reputation: 54 Turbo Turtle Excellent Standing Member
Buy-Sell-Trade Rating: (25)
i'll get you the price soon. i'll need to look up how much the 38mm vband wg flanges would cost me vs the 38mm.

the alum coolant rail can be seen tucked under the upper core support.



Tim
__________________
Turbo Turtle Garage
Mig and Tig fabrication, engine building


facebook.com/TurboTurtleGarage
TurboTurtleFab@gmail.com
Turbo Turtle is offline  
    Reply With Quote
Old 09-13-2013, 08:24 AM   #7
FocusZx3Oh
Focus Addict
 
FocusZx3Oh's Avatar
 
Join Date: Jul 2004
Fan#: 10119
Location: Parris Island, SC
What I Drive: 2003 Turbo Svt

Posts: 556
FF Reputation: 2 FocusZx3Oh Good Standing Member
Buy-Sell-Trade Rating: (1)
Are you going to have options to buy separate parts like manifold, down pipe, coolant tube and wastegate pipe?
__________________
2003 Turbo Orange Svt
FocusZx3Oh is offline  
    Reply With Quote
Old 09-13-2013, 09:05 AM   #8
Turbo Turtle
Fins Up!
 
Turbo Turtle's Avatar
 
Join Date: Mar 2006
Fan#: 32772
Location: Calera, AL
What I Drive: Miata, STi, GSXR1k

Posts: 4,742
FF Reputation: 54 Turbo Turtle Excellent Standing Member
Buy-Sell-Trade Rating: (25)
yeah like i said in the first post all the parts are priced separately so you can just let me know what you want and i can get it priced out

Tim
__________________
Turbo Turtle Garage
Mig and Tig fabrication, engine building


facebook.com/TurboTurtleGarage
TurboTurtleFab@gmail.com
Turbo Turtle is offline  
    Reply With Quote
Old 09-19-2013, 10:11 PM   #9
Turbo Turtle
Fins Up!
 
Turbo Turtle's Avatar
 
Join Date: Mar 2006
Fan#: 32772
Location: Calera, AL
What I Drive: Miata, STi, GSXR1k

Posts: 4,742
FF Reputation: 54 Turbo Turtle Excellent Standing Member
Buy-Sell-Trade Rating: (25)
i have decided to drop 100 off the original price. decided to sell the kit for $1400

includes:
mild log manifold (available in stainless)
3" downpipe
wastegate dump tube for 38mm wg
oil line kit with oil pan (core on pan)
full intercooler kit (maf, couplers, clamps, bov flange, mounting bracket, & hardware included)

Tim
__________________
Turbo Turtle Garage
Mig and Tig fabrication, engine building


facebook.com/TurboTurtleGarage
TurboTurtleFab@gmail.com
Turbo Turtle is offline  
    Reply With Quote
Old 09-19-2013, 11:33 PM   #10
ZXthrizzle05
TURBO ZX3
 
ZXthrizzle05's Avatar
 
Join Date: Jun 2005
Fan#: 24434
Location: Marysville, WA
What I Drive: 2007 mazda 3 I sport, TURBO ZX3

Posts: 8,259
FF Reputation: 6 ZXthrizzle05 Good Standing Member
Buy-Sell-Trade Rating: (11)
this is by far a good deal I think after xmas ill be getting half the kit because I already have the other half lol
__________________
FF MODERATOR
RISE AGAIN EGGYOLK130 WHP 124 WTQ ZETEC CREW #271
RIFF CREW
TURBO DYNO COMING SOON
ZXthrizzle05 is offline  
    Reply With Quote
Reply

Bookmarks & Social Networks

Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT -5. The time now is 06:39 PM.


Copyright 2002-2014 FocusFanatics.com. All Rights Reserved : Terms of Use : Privacy Policy : Advertise Information : Site Map

Focus Fanatics Ford Focus Forum offers many fun ways for you to engage with other Ford Focus Owners from across the world. Whether it be about the aftermarket performance modifications, technical how-to's, European tuned suspension or awesome fuel economy similar to the Acura TLX or Fiesta ST. You can find all Ford Focus and Focus ST related information here. Join our Ford Focus discussion forums and chat with local Focus enthusiasts in your area.