COSWORTH'S Intake Manifold on 2006 2.0 Duratec - Ford Focus Forum, Ford Focus ST Forum, Ford Focus RS Forum
Ford Focus Forum
HomeContact UsAbout UsGalleryDiscussion ForumsMarketplace


Go Back   Ford Focus Forum, Ford Focus ST Forum, Ford Focus RS Forum > Ford Focus First Generation > DURATEC Performance (2003-2007)

DURATEC Performance (2003-2007) The place to chat about any Duratec 23, 23E, and 20 engine performance, tuning and exhaust related upgrades.

Search This Forum | Image Search | Advanced Search    
Ford Focus Tire & Wheels FocusFanatics Merchandise

Reply
 
Thread Tools Display Modes
Old 07-14-2007, 02:27 PM   #1
auzzie
Focus Jr. Enthusiast
 
auzzie's Avatar
 
Join Date: May 2007
Fan#: 46834
Location: Daytona Beach, FL
What I Drive: 2006 FORD ROUSH ZX3

Posts: 19
FF Reputation: 0 auzzie Newbie
Buy-Sell-Trade Rating: (0)
COSWORTH'S Intake Manifold on 2006 2.0 Duratec

Well mates, against all odds I finally got Cosworth's Intake Manifold installed on my 2006 2.0 Duratec.
Some of you might remember my post in which I was enquiring about the relocation of the power steering reservoir. Well in 2006, Ford relocated the power steering reservoir to the front, that is, precisely on top of the power steering pump making Cosworth's Intake manifold impossible to fit.

PHOTOGRAPH PRE-INSTALLATION (observe location of P.S. reservoir)



PHOTOGRAPH POST-INSTALLATION OF COSWORTH'S INTAKE MANIFOLD (power steering reservoir moved to the rear)



The Parts required were:

1. Motorcraft STP-502 Power Steering Pump (NEEDED, the old pump will not work)
2. Reservoir assembly
3. Reservoir Bracket
4. Pressure Hose
5. The power steering fluid that best agrees with you
6. Cosworth's Intake Manifold

If you feel mechanically incline to take on this task make sure you allow yourself sufficient time. This is not my primary vehicle ergo a took my time and went cautiously slow... step by step. Replacing the Power steering pump is a straight forward procedure and I do recommend the 2006 Ford Focus Shop Manual (selling on ebay for circa US$50.00) or get it from Ford (as I did.)
The installation of the intake manifold requires patience since it is a bit of a tight operation but Cosworth provides you with a step by step instructional guide and you can always reach them over the telephone for help.

For the Duratec 2.0 it is recommended that you have it Dyno tuned rather than just reflashing the ECU with the SCT Xcalibrator 2, in order to obtained maximum gains from it.
Now, some mates oppose the idea of installing Cosworth's manifold, claiming that the stock manifold is sufficient. Maybe so but I am installing the Garrett GT28R turbo and intercooler next ergo opted for replacing the stock manifold. (Mind you that the stock manifold will work perfectly find with the Garrett turbo.) However, I assure you that the difference is felt the moment you start you engine.

Well mates I reckoned the query has been finally resolved for those of us with the 2006 version who wondered if it was possible.

G'day!


P.S. Installing this week: HotBits Rally Suspension





Last edited by auzzie; 07-14-2007 at 07:57 PM.
auzzie is offline  
    Reply With Quote Quick reply to this message
Sponsored Links
Advertisement
 
Old 07-14-2007, 02:47 PM   #2
jwh172
Focus Addict
 
jwh172's Avatar
 
Join Date: Dec 2006
Fan#: 42415
Location: Starkville
What I Drive: LG ST

Posts: 743
FF Reputation: 1 jwh172 Good Standing Member
Buy-Sell-Trade Rating: (2)
Nice mod. Thanks for doing it first so we will know it can be done
__________________

jwh172 is offline  
    Reply With Quote Quick reply to this message
Old 07-14-2007, 03:34 PM   #3
Egz
Sückn' n Blown
 
Egz's Avatar
 
Join Date: Sep 2003
Fan#: 442
Location: Tappahannock, VA
What I Drive: 2003 2.3l ZX3

Posts: 7,742
FF Reputation: 111 Egz Excellent Standing Member Egz Excellent Standing Member
Buy-Sell-Trade Rating: (3)
Damn, you don't mess around. Hotbits are uber sexy coilovers. I'll have to follow that install to see how you like them.

Your car is going to be insane.
Egz is offline  
    Reply With Quote Quick reply to this message
Old 07-14-2007, 03:40 PM   #4
SuperFocusMan
Focus Fanatic
 
SuperFocusMan's Avatar
 
Join Date: Mar 2005
Fan#: 20307
Location: Albuquerque, NM
What I Drive: 12 Cloud 9 White SEL

Posts: 1,948
Points 3,074, Level 34
Points: 3,074, Level: 34 Points: 3,074, Level: 34 Points: 3,074, Level: 34
Level Up 16% Completed
Level up: 16% Level up: 16% Level up: 16%
Forum Activity 0%
Activity: 0% Activity: 0% Activity: 0%
FF Reputation: 3 SuperFocusMan Good Standing Member
Buy-Sell-Trade Rating: (4)
I could not see where you relocated the power steering resirvior> Where is it?? Clean install though
SuperFocusMan is offline  
    Reply With Quote Quick reply to this message
Old 07-14-2007, 04:17 PM   #5
jumpboy
Focus Enthusiast
 
jumpboy's Avatar
 
Join Date: May 2007
Fan#: 46739
Location: College Park/SoMD
What I Drive: 2006 Black ZX4 w/ SAP

Posts: 259
FF Reputation: 1 jumpboy Good Standing Member
Buy-Sell-Trade Rating: (2)
In the second photo, look at the upper left hand corner. That yellow reservoir right next to the strut tower is the relocated PS reservoir.
jumpboy is offline  
    Reply With Quote Quick reply to this message
Old 07-14-2007, 04:41 PM   #6
Sonicbluezx3
.....NObama.....
 
Sonicbluezx3's Avatar
 
Join Date: Jun 2004
Fan#: 8674
Location: Gastonia, NC
What I Drive: 05 Sonic Blue ZX3

Posts: 1,869
Points 11,348, Level 70
Points: 11,348, Level: 70 Points: 11,348, Level: 70 Points: 11,348, Level: 70
Level Up 25% Completed
Level up: 25% Level up: 25% Level up: 25%
Forum Activity 2%
Activity: 2% Activity: 2% Activity: 2%
FF Reputation: 18 Sonicbluezx3 Great Standing Member
Buy-Sell-Trade Rating: (9)
So you say the difference can be felt when you start the car....but how much of a difference are we talking? Is it the 5whp or so that I got from a 500 dollar header? Lol cuz that's not worth it. But 20 ... that would be worth it I'd say.
Sonicbluezx3 is offline  
    Reply With Quote Quick reply to this message
Old 07-14-2007, 04:42 PM   #7
Sonicbluezx3
.....NObama.....
 
Sonicbluezx3's Avatar
 
Join Date: Jun 2004
Fan#: 8674
Location: Gastonia, NC
What I Drive: 05 Sonic Blue ZX3

Posts: 1,869
Points 11,348, Level 70
Points: 11,348, Level: 70 Points: 11,348, Level: 70 Points: 11,348, Level: 70
Level Up 25% Completed
Level up: 25% Level up: 25% Level up: 25%
Forum Activity 2%
Activity: 2% Activity: 2% Activity: 2%
FF Reputation: 18 Sonicbluezx3 Great Standing Member
Buy-Sell-Trade Rating: (9)
OH yeah and I saw you have the new coils .... how are those? Any gain? OR just good looks? Cuz they look sweet.
Sonicbluezx3 is offline  
    Reply With Quote Quick reply to this message
Old 07-14-2007, 05:14 PM   #8
Egz
Sückn' n Blown
 
Egz's Avatar
 
Join Date: Sep 2003
Fan#: 442
Location: Tappahannock, VA
What I Drive: 2003 2.3l ZX3

Posts: 7,742
FF Reputation: 111 Egz Excellent Standing Member Egz Excellent Standing Member
Buy-Sell-Trade Rating: (3)
Quote:
Originally Posted by Sonicbluezx3 View Post
OH yeah and I saw you have the new coils .... how are those? Any gain? OR just good looks? Cuz they look sweet.
LOL, those are more than just for looks. Those are some serious coilovers, designed for rallying and/or serious road racing.
__________________
January 2008 Focus Fanatics ROTM
2003 Ford Focus ZX3 2.3l N/A = 221 HP, 162 ft-lbs, 13.967@100.88MPH
2006 Ford Fusion 2.3l Turbo = 244HP, 247ft-lbs

duratec.wikispaces.com - Duratec Wiki - Sign up and contribute!
Egz is offline  
    Reply With Quote Quick reply to this message
Old 07-14-2007, 06:33 PM   #9
ignited83
Focus Enthusiast
 
ignited83's Avatar
 
Join Date: Dec 2006
Fan#: 42072
Location: Mississauga
What I Drive: 07 ZX3 SAP Liquid grey

Posts: 169
FF Reputation: 1 ignited83 Good Standing Member
Buy-Sell-Trade Rating: (0)
do they make hotbits coils for 2007 zx3's?
ignited83 is offline  
    Reply With Quote Quick reply to this message
Old 07-14-2007, 07:19 PM   #10
whynotthinkwhynot
Captain TMI
 
whynotthinkwhynot's Avatar
 
Join Date: Jan 2005
Fan#: 18416
Location: the armpit of TN, Memphis, TN
What I Drive: 05 Focus Wagon; 13 C-Max SEL

Posts: 20,275
Points 27,590, Level 98
Points: 27,590, Level: 98 Points: 27,590, Level: 98 Points: 27,590, Level: 98
Level Up 24% Completed
Level up: 24% Level up: 24% Level up: 24%
Forum Activity 12%
Activity: 12% Activity: 12% Activity: 12%
FF Reputation: 270 whynotthinkwhynot Outstanding Standing Member whynotthinkwhynot Outstanding Standing Member whynotthinkwhynot Outstanding Standing Member
Buy-Sell-Trade Rating: (1)
^ It's the same motor. You'll need some mods IMO before you go to increasing spark intensity. As a general rule for the frugal rodder, spark strength is the last thing to be worried about in a project vehicle if you're building in stages. Apparently, he's ready for the turbo.
__________________
Be eclectic.
---The Complete How-To Archive--

Moderating everything now, let me know if I can help.

Quote:
Originally Posted by the user formerly known as ZX3_Chick View Post
You're special aren't you.
whynotthinkwhynot is online now  
    Reply With Quote Quick reply to this message
Reply

Bookmarks & Social Networks

Quick Reply
Message:
Options

Register Now

In order to be able to post messages on the Ford Focus Forum, Ford Focus ST Forum, Ford Focus RS Forum forums, you must first register.
Please enter your desired user name, your email address and other required details in the form below.
User Name:
Password
Please enter a password for your user account. Note that passwords are case-sensitive.
Password:
Confirm Password:
Email Address
Please enter a valid email address for yourself.
Email Address:

Log-in

Human Verification

In order to verify that you are a human and not a spam bot, please enter the answer into the following box below based on the instructions contained in the graphic.



Thread Tools
Display Modes

Posting Rules
You may post new threads
You may post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump

Similar Threads
Thread Thread Starter Forum Replies Last Post
Need help with this code. 9318 DomestikZx3 General Technical Chat 17 07-11-2012 10:59 AM
Duratec "Intake Tuning Valve" zxtunerdotcom DURATEC Performance (2003-2007) 41 03-27-2011 11:26 AM
Need pictures of 2.0 / 2.3 Intake Manifold 1turbofocus DURATEC Performance (2003-2007) 9 01-05-2007 11:34 AM
Needed quickly 2.0 / 2.3 Intake manifold 1turbofocus DURATEC Performance (2003-2007) 3 01-04-2007 09:15 AM
04 and 05 duratec 2.0 focusman6006 Ford Focus & General Car Chat 5 09-14-2004 08:51 AM


All times are GMT -5. The time now is 07:20 AM.


Copyright 2002-2014 FocusFanatics.com. All Rights Reserved : Privacy Policy : Advertise Information

Focus Fanatics Ford Focus Forum offers many fun ways for you to engage with other Ford Focus Owners from across the world. Whether it be about the aftermarket performance modifications, technical how-to's, European tuned suspension or awesome fuel economy similar to the Audi S3, Ford Fusion and Acura TLX. You can find all Ford Focus and Focus ST related information here. Join our Ford Focus discussion forums and chat with local Focus enthusiasts in your area. Challenger Hellcat - Charger Hellcat