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Old 04-20-2013, 09:19 AM   #41
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Talking

Quote:
Originally Posted by limeyrider View Post
Guys and girls, fellow fanatics...I say we all start emailing, calling and even writing paper letters to Gates and letting them know we are NOT happy with the 'revision.' Even for our other vehicles and non-interference engines. If we raise enough stink there's a good chance they'll go back to a reliable design. Tell friends and share addresses and numbers. Talk to retailers, too.

Gates Corp.
1551 Wewatta Street
Denver, CO 80202

Phone: 303-744-1911

Gates communication dept link...
This is good info to have. The contact number I got is 800-275-4283. This goes to a Gates call center in Kentucky, they can't do anything but refer you back to the distributor you bought from and potentially give you a sales rep phone number for someone in your area.

The sales rep I talked to gave me the same info as the call center, send it back so they will send it to Gates for testing.

No updates on repair otherwise from my end. Head is still at the machine shop.

Thanks for the support shown. The Focus community is awesome.
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Old 04-20-2013, 11:56 AM   #42
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I just finished unpacking the timing belt assembly, water pump, and serpentine belt assembly which I ordered from Steve @ Tousley. All parts are Motorcraft parts, and only the serp. belt tensioner says "Gates" on it, it is made in Canada.
The timing belt is made in Italy, the t-belt tensioner is made in Canada, and the t-belt idler is German. Pics below are of the tensioner and the idler. It makes sense to me, to stick with Ford parts.
It's all going in next week.




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Old 04-20-2013, 05:50 PM   #43
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**warning**

IF YOU HAVE A GATES TENSIONER, REGARDLESS OF DESIGN, CHECK IT ASAP
I had to change spark plugs today and thought I'd check the tensioner....it's the older non-revised type. The belt and pulleys are one year old and less than 8000 miles.

It was fully beyond the maximum slack limit by about 3mm! I did correct it and torqued it back. Funny thing is the belt didn't have any loose finger feel to it, before or after.
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Old 04-20-2013, 06:24 PM   #44
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guess the fact it's an 'auto tensioner' is lost on some ...
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Old 04-20-2013, 07:43 PM   #45
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I really, really, really didn't want to re-do my timing for at least another 70K but I don't know that I can trust this damned Gates tensioner now. I was very close to ordering all Ford/Motorcraft parts but since everyone seemed to have such good things to say about Gates I went against my better judgement and now Its going to mean re-doing my timing. I guess its better than dealing with bent valves and a busted head though ...
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Old 04-20-2013, 08:54 PM   #46
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Quote:
Originally Posted by limeyrider View Post
IF YOU HAVE A GATES TENSIONER, REGARDLESS OF DESIGN, CHECK IT ASAP
I had to change spark plugs today and thought I'd check the tensioner....it's the older non-revised type. The belt and pulleys are one year old and less than 8000 miles.

It was fully beyond the maximum slack limit by about 3mm! I did correct it and torqued it back. Funny thing is the belt didn't have any loose finger feel to it, before or after.
I just merged your thread with this one since it covers the same problem.
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Old 04-20-2013, 09:55 PM   #47
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So why did you install the 294a instead of using the 294b?

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Old 04-21-2013, 09:16 AM   #48
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Quote:
Originally Posted by Insaniac View Post
I really, really, really didn't want to re-do my timing for at least another 70K but I don't know that I can trust this damned Gates tensioner now. I was very close to ordering all Ford/Motorcraft parts but since everyone seemed to have such good things to say about Gates I went against my better judgement and now Its going to mean re-doing my timing. I guess its better than dealing with bent valves and a busted head though ...
You might not have to do the whole thing again. Check it first and tighten it up if you have to then go from there. Be 110% sure to keep at least some tension on the belt - don't let it go completely slack when loosening the bolt! Also use a good torque wrench...it's too critical to use a 'calibrated hand.'
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Old 04-21-2013, 09:16 AM   #49
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Quote:
Originally Posted by iminhell View Post
guess the fact it's an 'auto tensioner' is lost on some ...
It is an auto *range* tensioner. Once it is set at the correct range, when installed correctly, tension is set by rotating the tension mechanism and an internal spring should keep between a min and max range. After it's set it should NEVER go outside of that range faster than the belt stretch would allow it to do.

What we're talking about is new tensioners going far beyond the max slack limit shortly after correct installation, thus not maintaining correct tension.
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Old 04-21-2013, 12:33 PM   #50
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Quote:
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So why did you install the 294a instead of using the 294b?

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At the time I ordered through Amazon the B kit was out of stock. I didn't see it as an issue as it had the same parts plus I was able to get a deal on the shipping since I was buying Ford timing tools at the same time. Saving $5 bucks cost me 2 grand so far... :(

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