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Old 09-05-2012, 06:01 AM   #1
TheGlassMaker's Avatar
Join Date: Oct 2009
Fan#: 69510
Location: De Graff, OH
What I Drive: 97 Impreza coupe, 04 Mazda6

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Zetec Swap Write Up

Ok I'm gonna make one of these cause I can't seem to find one. If I seach I just find threads started by someone and all the do is say use the search function. Truth be told the tread doesn't exist.

I'm in the prosess of doing this so I'll post up as I go.

This is a 2002 auto SPI going to a 2002 auto zetec.

What you need if the cars are the same year.

For Zetec:

-Complete engine harness (goes back to fuel pump)
-Engine computer
-Exhaust manifold and flex pipe
-Coolant hoses
-fuel rail fuel line
-Intake tube
-Key reprogrammed (reflashed) required after install
-passengerside engine mount and bracket
-ATX harness
-power steering line and pump
-throttle cable and cruise control cable
-Positive and negative cables
-A/C compressor
-Flex plate

What you can reuse from your SPI:

-Driver side engine mount
-A/C lines
-Transmisson (auto trans is the same, but it is geared different)
-axles if not switching from auto to five speed or vise versa.
-coolant tank
-MAF sensor
-air box

What I have now.


This is the donor car I'm taking the parts from.

2.0 Zetec.

Zetec wire harness

Zetec ecu that matches transmission

Zetec alternator

It don't hurt to change the timing belt while the engine is out. plus throttle body seal.

Zetec throttle body and throttle cable

Zetec power steering line.

Zetec engine mount and braket.

zetec water pipe.

Lower zetec water line.

Engine is in now for a test fit and to see what needs to be done with the coolant lines, and harness.

Do one thing every day that scares you. -Eleanor Roosevelt

Last edited by TheGlassMaker; 07-06-2013 at 04:15 AM.
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