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Thread: PS pump removal
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Old 03-19-2013, 09:21 PM   #2
VillageT
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Join Date: Mar 2012
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Location: South Lyon, MI
What I Drive: 2005 Silver ZX3

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Here is manual on 2.3 dtec-should be the same
Removal and Installation

NOTE: The thermostat and thermostat housing are serviced as an assembly.

Drain the cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section.
With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Section 100-02 .
Remove the accessory drive belt. For additional information, refer to Section 303-05 .
NOTE: LH shown, RH similar

Remove the two power steering hose bracket retaining nuts and position the hose and brackets aside.

Remove the cooling fan motor and shroud. For additional information, refer to Cooling Fan Motor and Shroud—2.3L in this section.
Remove the four A/C compressor bolts and position the compressor aside.

Remove the hoses to the thermostat housing.
Release the spring-style clamps.
Twist and remove the coolant hoses from the thermostat housing.

Remove the bolts, the thermostat housing and the thermostat as an assembly.

NOTE: Lubricate the thermostat housing O-ring with clean engine coolant.

To install, reverse the removal procedure.
Fill and bleed the cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section.
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