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Old 12-19-2012, 02:01 AM   #4
FocusGhia
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What I Drive: 2001 Ghia 1.6

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As you have rebuilt the engine I would think you have already changed the air filter and (if it has one) the small foam PCV filter (at the bottom of the air box) but if not I'd change them out.

I'd also inspect all air hoses again...not forgetting the hose to your charcoal cannister (on the firewall).

IACV would be my first guess but as you say you have already checked it and the mating gasket.
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