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Old 09-13-2012, 07:25 PM   #16
HAILEYS_CRAZY_DADDY
Focus Jr. Enthusiast
 
Join Date: Jul 2012
Fan#: 101782
Location: LAKE WALES, FL
What I Drive: 2002 Mandarin Copper ZX3

Posts: 27
FF Reputation: 1 HAILEYS_CRAZY_DADDY Good Standing Member
Buy-Sell-Trade Rating: (0)
here's all the TQ for the engine on a zetec. the link don't work because you have to pay for ALLDATA but i got all of the info atschool where we have access to it. it's basically every TQ spec required to assemble a zetec. also i can put up larger pictures next week as well. also i'll save the pictures and rehost them since they're currently being hosted on the ALLDATA server which goes down for maintenance occasionally.

2002 Ford Focus ZX3 L4-2.0L DOHC VIN 3

Vehicle Level Engine, Cooling and Exhaust Engine Specifications Mechanical Specifications Torque Torque
Hose clamps 35 inch lbs.
Intake manifold studs 44 inch lbs.
Intake manifold bolts and nuts 13 ft. lbs.
EGR tube assembly to EGR valve 30 ft. lbs.
EGR pipe to ignition coil bracket 53 inch lbs.
EGR tube assembly to catalyst 30 ft. lbs.
Heat shield to exhaust manifold 89 inch lbs.
Exhaust manifold studs 44 inch lbs.
Exhaust manifold nuts 12 ft. lbs.
Catalytic converter to exhaust manifold 35 ft. lbs.
Catalytic converter to exhaust 35 ft. lbs.
Right-hand driveshaft center bearing 18 ft. lbs.
Generator to bracket 18 ft. lbs.
Generator bracket to upper cylinder block bolts 18 ft. lbs.
Generator bracket to lower cylinder block bolts 48 ft. lbs.
Transmission flange bolts 35 ft. lbs.
Starter motor to transmission 26 ft. lbs.
Oil drain plug, MTX transmission 33 ft. lbs.
Oil control plug, MTX transmission 33 ft. lbs.
Flywheel bolts 83 ft. lbs.
Clutch pressure plate 21 ft. lbs.
Engine roll restrictor to transmission 35 ft. lbs.
Engine roll restrictor to subframe 35 ft. lbs.
Engine rear mount to body 35 ft. lbs.
Engine rear mount (nut on transmission mounting bracket) 98 ft. lbs.
Engine front mount to engine 59 ft. lbs.
Engine front mount to body 35 ft. lbs.
Power steering pump to bracket 18 ft. lbs.
Power steering pump bracket 35 ft. lbs.

Cylinder head bolts

Stage 1: 20 Nm
Stage 2: 40 Nm
Stage 3: 90 degrees

Camshaft bearing cap bolts

Stage 1: 10 Nm
Stage 2: 19 Nm

Cylinder head cover

Stage 1: 2 Nm
Stage 2: 7.8 Nm

Spark plugs 11 ft. lbs.
Timing belt tensioner 18 ft. lbs.
Camshaft timing belt pulleys 50 ft. lbs.
Upper timing belt cover 89 inch lbs.
Ignition coil (El) bracket to cylinder head 15 ft. lbs.
Thermostat housing 15 ft. lbs.
Fuel rail 89 inch lbs.
Engine rear lifting eye 12 ft. lbs.
Engine rear lifting eye studs 53 inch lbs.
Engine front lifting eye 35 ft. lbs.
Engine oil drain plug 18 ft. lbs.
Oil pressure switch 20 ft. lbs.
Cylinder block oil gallery blanking plugs 17 ft. lbs.
Heater pipe bracket to oil pan 89 inch lbs.

Oil pan to lower crankcase

Stage 1: 6 Nm
Stage 2: 10 Nm

Lower crankcase to cylinder block 16 ft. lbs.
Oil pump 8 ft. lbs.
Oil intake pipe to oil pump 89 inch lbs.

Main bearing bolts

Stage 1: 25 Nm
Stage 2: 60 degrees

Connecting rod bearing cap bolts

Stage 1: 35 Nm
Stage 2: 90 degrees

Coolant pump 13 ft. lbs.
Crankshaft rear oil seal carrier 15 ft. lbs.
Drive belt idler pulley 30 ft. lbs.
Crankcase ventilation pipe bracket 17 ft. lbs.
Crankcase ventilation 89 inch lbs.
Coolant pump pulley 18 ft. lbs.
Crankshaft belt pulley 85 ft. lbs.
Crankshaft position sensor bracket 15 ft. lbs.
Crankshaft position sensor to bracket 71 inch lbs.
Idler pulley 17 ft. lbs.
Knock sensor 15 ft. lbs.

ARP specs
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