old plastic pulley vs. the new metal pulley.
the blank end is what i cut off the new one, plus a couple mm off the thread. still threaded on nicely. (pic is old bolt, the new one was installed before this pic.)
oh, and i removed the stupid home depot upper grille. next is to get bolts for the tinted ford emblem and put that on til i work out this trade for the svt grille.
now i'm off to the salvage yard, wish me luck on finding a good tensioner pulley!