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Old 05-12-2010, 09:28 PM   #5
kbrownfocus
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Join Date: Oct 2004
Fan#: 14709
Location: Wichita Falls, TX
What I Drive: 2002 Yellow ZX3

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Hello i has a solution for you on the probleme...the reason for our burnt light plugs on the headlights, has nthing to do with the type of bulb, or what power your using, the harness plugs for the lights on all Foci are due to poor msterial, and wirering, now you can do what i did on all but one foci that i have owned, take the entire head light housing out because this will make it so much easier, now after that is done cut yes i said cut your wires that go to the harness that plugs into the back of the bulb, once that is done take the fittings out of the plugs and do what you can to loosen them to pull the wires out and now your going to need to have some 12-14awg wire to replace what was on there and if your plug isnt too badly distroyed in the same order the old wires were in put the connecters back in the plug, best way to remember is to mark where the old wires are so you know when you connect the wires back to the oringanal wires back in the engine bay, once you have all six wires complete and the connectors back in both plugs or if you cant do it that way you can also use female universal connecters they fit the prongs on the H4 bulb, now with the hard part done you can either use butt connecters, or solder them witch is the best way...just a quick not before you solder or use a butt conecter use some shrink wrap if avl. if not just use elec. tape and use a ton of it mostly for insulation, now once you have all six wires going to the coresponding factory wires plug in your light and test low beam then high beam(rememeber never ever ever touch any bulb with bare hands use rubber gloves, the best are nuraprene or non laytex and non powder rubber gloves) once thats good button everything up put your light housings back in and reconnect your lights, then put your plug connecter back on close the water seal shut your hood and enjoy any wattage light you wanna put in that bad a#^ FOCI and enjoy.....and just so you know i have done a total of 43 foci total since me and my dad figed out how to do this and i have contacted ford and tried to get them to do a massive massive recall to instal the new 2009 harness witch basicly is a thicker plug connecter....hope this helps
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