Focus Fanatics - View Single Post - sporadic's Turbo Duratec build thread
View Single Post
Old 07-24-2007, 06:19 AM   #7
sporadic
Focus Addict
 
sporadic's Avatar
 
Join Date: Sep 2004
Fan#: 12724
Location: Fairmont, WV
What I Drive: 06 Sonic Blue ZX5 SES turbo

Posts: 1,253
FF Reputation: 61 sporadic Excellent Standing Member
Buy-Sell-Trade Rating: (12)
Day 5

Start time: ~1:00pm
End time: ~1:00am

Today started off really slow.
Yesterday I drove back from South Carolina after seeing my bro-in-law's basic training graduation.
I've been dragging for most of the day, but did manage to get 90% of the intercooler piping done.
Tomorrow I'll finish it up by fully welding the pipes and painting them.
I also baked most of my high-temp painted parts in the grill to help curing and lessen the stinky curing process.

I spent the morning running around buying various parts.
My local Napa sells exhaust pipe by the foot, so I bought some extra 2.5" and I'm glad I did.
I also bought 24" of 5/8" oil hose that's good to 200*F...
Anybody know if this will suffice for an oil drain line?
I think I'll run it and if it seems to deform etc I'll buy some silicone online.

The intercooler piping was definitely a challenge.
There is very little room to work with, and fat 2.5" pipe doesn't help.
Numerous times today I asked myself why I used 2.5" vs 2"! :wallbash:
For my relatively low power levels 2" would have worked just fine.

Tomorrow should wrap up the IC piping, and I hope to get a decent start on the exhaust.

PICS

Lower IC pipe:


Lower IC pipe and ambient pipes crossing:
There was no way around this.
They don't actually touch.


Ambient piping:
Man this was a huge pain.
(before BPV pipe)


Ambient piping again:
Shot of the EVO inlet pipe on the stock Focus MAF housing.


Ambient pipe with upper IC pipe:
Radiator hose will serve to connect my BPV.


BPV return pipe welded:
This is where I stopped for the night.
__________________
2006 sonic blue zx5 GT2871r turbo.

Last edited by sporadic; 09-05-2007 at 10:02 AM.
sporadic is offline  
    Reply With Quote