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-   -   How to: Install HIDs (http://www.focusfanatics.com/forum/showthread.php?t=303974)

Chickenmuffn 12-09-2012 05:37 AM

How to: Install HIDs
 
This how to is meant to supplement my projector retrofit how to. I DO NOT condone using HIDs in non-retrofitted/reflector headlights.

Bi-Xenon Projector Retrofit: http://www.focusfanatics.com/forum/showthread.php?t=303946

You will need the following parts and tools:

Parts

HID Ballasts
HID Bulbs
HID Relay Harness
50 Watt 6 Ohm Resistors x2 (VERY IMPORTANT, for bulb error messages)

Tools

Nuts and bolts
Drill
Basic hand tools

NOTE: I’m not sure how North America focus’ computers will react to HID’s but I know that for a fact that my UK focus doesn’t like them. If the car didn’t register the correct current draw from the low beams, it would give me the bulb malfunction beep and message and then cut power to the low beams. So I had to wire in resistors to the circuit to mimic a standard 55w H7 bulb. I now do not have any error messages.

The Relay Harness

First lets start with the relay harness. The standard relay harness is used to reduce the load on the factory wiring. I believe HID's require a higher current in order to ignite and this, over time, can cause harm to the factory wiring. Or at least cause some blown fuses. Imagine you are driving on a dark highway miles away from home. If for whatever reason your HID's cause your fuse to blow, you'll be without headlights until you can change that fuse. A relay harness will also give your HIDs a more constant current as it is coming directly from the battery. I'm not going to go into how a relay works, but if you are interested: http://www.mp3car.com/the-faq-empori...ire-it-up.html

The standard relay harness has the following inputs and outputs

Inputs:
1x 12v Power - Battery +ve
1x Trigger - Factory low beam
2x Ground - Chassis

Outputs:
2x HID Ballasts

The 12v Power connects to the positive post of the battery
The Trigger connects to the factory low beam wiring. (Where the bulb connects)
The Grounds connect to any metal part of the chasis.
The 2 outputs to the ballasts connect to... well the ballasts.

The following diagrams are how it should be laid out in the car. Go hook up the red wire of the relay to the postive battery post, then position the rest of the relay harness behind the respective headlights.

http://img233.imageshack.us/img233/5672/img1062bl.jpg

http://img717.imageshack.us/img717/7184/img1064dh.jpg


The Ballast

There is a good spot to mount the ballast on the bottom of the headlight. This is where Ford mounts the ballasts for focus' that have HID from the factory. Only slim ballasts will fit here. You may have to cut some of the raised edges to allow for the wires to pass through.

http://img217.imageshack.us/img217/6779/img1057ev.jpg


The Bulbs

FOR EURO FOCUS': *At this point if you are installing HIDs onto a reflector, you will need to get some sort of H7 adapter thing to hold the HID bulbs in the reflector as the factory mount will not work. Well actually you could potentially drill a hole through the middle to accommodate the HID bulb and still retain its locking mechanism.*

FOR NORTH AMERICAN FOCUS' *If you are installing HID's into a reflector, you will just need to plug the H11 bulb into the reflector.*

So the HID bulbs look like this. Green represents the components of the trigger. Blue is the bulbs connection to the ballast.

http://img10.imageshack.us/img10/802/img1065hl.jpg

You must connect the two male spade connectors to the factory bulb connections. Below is a picture with the said connections marked in red. You can simply pull the wires out of that black locking mechanism and out comes the female spade connector. Easy.

Note: All the ground wires in the headlight housing are daisy chained together. So the singular wire going to the low beam locking mechanism is the positive wire.

http://img7.imageshack.us/img7/1949/img1058ca.jpg

Install the bulbs into your projectors. (Or if you must, your reflectors) Cut a hole in the rubber cap that covers the hole behind the low beam and feed the wires though. Connect the bulb wires to your ballast, and leave the trigger wire dangling out for now.

The Resistor

This is a very important step, do not skip this. You will regret it later if you do. These resistors are really cheap like 5 dollars for a pair on ebay. They are '50 watt 6 ohm resistors'. There is no need to buy expensive 'HID Canbus Decoders' off ebay, because these are the same thing, just not packaged as nicely.

http://flashtechusa.com/image/cache/...f6-600x600.jpg

Don't be fooled by the colour of the wire, it doesn't matter which end is connected to where.

One end of the resistor is connected to the chassis.
Other end is spliced to the postive wire of the trigger. (a.k.a. the positive wire going to the low beam)

Making the connections

Time to connect everything up and test it out.

FOR THE RIGHT HEADLIGHT:

Mount the resistor onto metal, you don't want this burning through anything as they do get hot. A good place to mount this is just underneath where the headlight bolts to the side of the car.

http://img254.imageshack.us/img254/2397/img1016d.jpg

Ground both the resistor and the ground on the relay harness. I grounded and mounted the resistor in the same place.

Connect the ballast to the relay harness

FOR THE LEFT HEADLIGHT

Mount and ground the resistor and harness in the same place on the left side.

Connect the ballast to the relay harness

Connect the trigger wire from the headlight to the relay harness.
(I know I said to make a trigger wire on both sides. This wasn't necessary only the left side needed one, but its good to have another one incase something happens to the other.)

Now, go into your car and turn on your headlights!

http://img585.imageshack.us/img585/8067/img1019ls.jpg

matmatician 12-09-2012 11:11 AM

Subscribed in case I do this (which I plan on) soon. Very nice write up! Love the pics! I'm sure this will help visual learners like myself.

Bwill9886 12-09-2012 04:12 PM

Nice write-up! While there is plenty of info around about doing this on a NA-spec car, I've yet to see something on the UK-spec.

Quote:

Originally Posted by Chickenmuffn (Post 4490319)
NOTE: Iím not sure how North America focusí computers will react to HIDís but I know that for a fact that my UK focus doesnít like them. If the car didnít register the correct current draw from the low beams, it would give me the bulb malfunction beep and message and then cut power to the low beams. So I had to wire in resistors to the circuit to mimic a standard 55w H7 bulb. I now do not have any error messages.

Yes, you will need resistors for all the NA-spec Focus as well.

Quote:

Originally Posted by Chickenmuffn (Post 4490319)
The Bulbs

*At this point if you are installing HIDs onto a reflector, you will need to get some sort of H7 adapter thing to hold the HID bulbs in the reflector as the factory mount will not work. Well actually you could potentially drill a hole through the middle to accommodate the HID bulb and still retain its locking mechanism.*

Interesting. On ours you can just attach an H11 bulb and be done.

Quote:

Originally Posted by Chickenmuffn (Post 4490319)
The Resistor

This is a very important step, do not skip this. You will regret it later if you do. These resistors are really cheap like 5 dollars for a pair on ebay. They are '50 watt 6 ohm resistors'. There is no need to buy expensive 'HID Canbus Decoders' off ebay, because these are the same thing, just not packaged as nicely.

Not to mention those expensive canbus harnesses will not work.

Again, great write-up man. I also give you big props for the retrofit. It's slightly rough around the edges (literally), but the inside of the headlight looks great and so does the cut-off.

Chickenmuffn 12-10-2012 12:08 PM

Quote:

Originally Posted by Bwill9886 (Post 4490813)
Nice write-up! While there is plenty of info around about doing this on a NA-spec car, I've yet to see something on the UK-spec.



Yes, you will need resistors for all the NA-spec Focus as well.



Interesting. On ours you can just attach an H11 bulb and be done.



Not to mention those expensive canbus harnesses will not work.

Again, great write-up man. I also give you big props for the retrofit. It's slightly rough around the edges (literally), but the inside of the headlight looks great and so does the cut-off.

Thanks man, always good to hear nice things.

Just out of curiosity, how does the H11 bulb fit?

Bwill9886 12-10-2012 06:05 PM

Quote:

Originally Posted by Chickenmuffn (Post 4491974)
Thanks man, always good to hear nice things.

Just out of curiosity, how does the H11 bulb fit?

It just twists in.

There are three "prongs" that you line the attachment on the bulb up with and then twist.

Chickenmuffn 12-10-2012 06:26 PM

Ohhhhhh NA focus' use H11 low beams! Now I understand why. UK/euro use H7

Bwill9886 12-10-2012 06:58 PM

Quote:

Originally Posted by Chickenmuffn (Post 4492460)
Ohhhhhh NA focus' use H11 low beams! Now I understand why. UK/euro use H7

Indeed.

We also don't get the light level adjustment controls near the headlight switch.

Chickenmuffn 12-10-2012 07:08 PM

Quote:

Originally Posted by Bwill9886 (Post 4492504)
Indeed.

We also don't get the light level adjustment controls near the headlight switch.

To be fair the light level controls were only useful to me after the retrofit.

I was told it was for when the car was heavy and you needed to angle the lights up a bit more. However, on the highest setting even when the car was empty the lights were just barley at the appropriate height. Any setting lower than the highest was too low and visibility was bleh.

So I purposely aimed my projectors high so I could actually use the 6 settings.

Bwill9886 12-11-2012 05:38 AM

Quote:

Originally Posted by Chickenmuffn (Post 4492518)
To be fair the light level controls were only useful to me after the retrofit.

I was told it was for when the car was heavy and you needed to angle the lights up a bit more. However, on the highest setting even when the car was empty the lights were just barley at the appropriate height. Any setting lower than the highest was too low and visibility was bleh.

So I purposely aimed my projectors high so I could actually use the 6 settings.

Interesting. That, to me, doesn't sound like it would be a very useful feature for 99% of the time then for those without projectors.

I can definitely see why they didn't give it to Americans, as it would add to the cost and we would never use it! Though it could be considered the "lazy-man's" way to change the light level, so that certainly has America written all over it.

ShogunSamurai2005 01-21-2013 10:45 PM

Whoa man. Did u torched ur headlights apart? I did mine couple weeks ago with a dremel. Clean cut. Will post pictures later.


Here ya go

http://img.photobucket.com/albums/v4...psea505d5d.jpg


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